Reliably Detecting Polybagged Items in E-Commerce Fulfillment

In order to compete for customers, retailers must minimize their shipping costs by using packaging alternatives to corrugated boxes.


Currently, the ecommerce market makes up nearly 10% of all U.S. retail sales, according to the latest U.S. Census Bureau Quarterly report.

As a result, there is growing competition in the market to push out the most goods at the fastest rate. And to compensate for this, many logistics companies have moved toward the use of polybags instead of boxes.

With this moves come the challenge of finding a sensor that can properly detect objects of all heights.

Existing sensors on the market emit one beam of light that can detect objects that are higher up, typically in a box. In order to detect the leading-edge of polybags, SICK has released the Ray10 reflex array sensor.

With the Ray10, logistics companies no longer need to stack multiple light beams on top of one another to detect various heights.

Instead of emitting a single beam of light, RAY10 sensors generate a 25-millimeter band—or array—of light that hovers just above the surface of the conveyor or sorter.

This span of unbroken, continuous light allows the sensor to detect the position and location of the leading edge of a polybag, envelope, or pouch.

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Meeting the Challenge of Reliably Detecting Polybagged Items in E-Commerce Fulfillment
A few years ago, FedEx and UPS announced that dimensional (DIM) weight—also called volumetric weight—would be the determining factor for calculating shipping rates on all packages smaller than three cubic feet. Before that time, carriers used only the actual weight of a smaller package to determine pricing. Download Now!


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SICK is a leading manufacturer of factory, logistics and process automation technology worldwide. With more than 1,000 patents for its products, SICK continues to lead the industry in new product innovations. The diversity of its product line allows SICK to offer solutions at every phase of production in the automotive, packaging, electronics, food and beverage, consumer goods, logistics, parcel, and material handling industries.



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