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Crocs selects Bastian Solutions for new automated DC in Ohio

The solution for the 750,000 square foot facility will include AutoStore goods-to-person technology, overhead pouch sortation conveyor, bulk parcel conveyor, returns processing, tilt tray sortation, and Bastian's WES software.


Casual footwear company Crocs, Inc., has partnered with Bastian Solutions for a new storage facility and fulfillment center in the Dayton, Ohio area.

The new facility – called “Saltwater” – will support Crocs’ current and anticipated growth throughout North America and, upon completion, will become one of the most automated facilities in the region. At 750,000 square feet, this facility is the latest addition to Crocs’ growing Dayton-area campus and will bring the company’s total operating footprint to over 1,200,000 square feet. According to the announcement, interested job candidates can visit Crocs’ career website here to learn about hiring events and apply for positions across a variety of departments, including shipping, receiving, picking and packing.

The Bastian Solutions’ integrated system includes goods-in receiving, AutoStore goods-to-person technology, overhead pouch sortation conveyor, bulk parcel conveyor, returns processing, and tilt tray sortation. The system will be managed and integrated under Bastian Solutions’ warehouse execution system (WES) suite, Exacta.

Robert Humphry, manager of system sales for Bastian Solutions, stated; “This system will be a true testament towards Crocs’ relentless pursuit of customer satisfaction. The facility design considered Crocs’ strategic business and growth plans over the next decade, and the system includes incredible flexibility that will allow Crocs to adapt to any changes in consumer buying, order profiles, seasonality, and even changes within Crocs’ product line. As the facility will be capable of processing more than 40,000 units per hour during peak consumer demand, a highly accurate order fulfillment engine such as Bastian Solutions’ Exacta WES was paramount for Crocs.”

Bastian Solutions, a Toyota Advanced Logistics company, is a trusted supply chain integration partner committed to providing clients a competitive advantage by designing and delivering world-class distribution and production solutions.


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