Learn How to Make Smart Sortation Automation Decisions

Making smart automation decisions in today's fast-paced distribution center (DC) environments requires careful evaluation of all variables.


Often, the number of orders that need to be fulfilled per day dictates the degree of automation required.

Regardless of your DC's specific requirements and throughput rates, the right sortation automation solution helps enable the process efficiencies needed to meet rising service level agreements.

From receiving and put-away to picking and packing, sortation technology plays a role in nearly every aspect of DC operations.

Sortation Automation

In Intelligrated's next On The Move webinar, titled "Sort it out! Making smart sortation automation decisions," Satyen Pathak, senior product manager, will discuss the full range of sortation automation solutions that are available for modern DC operations. He will cover various options, from manual methods well-matched for lower throughput rates to advanced sortation technologies designed to accommodate up to 150,000 orders per day.

This informative webinar will take place on Thursday, January 26 at 2 p.m. EST / 11 a.m. PST. Attendees will learn:

  • Which areas of the DC are the top candidates for sortation automation
  • Which automation method is best suited for low, medium and high throughput rates
  • How to scale a sortation automation solution to your specific requirements

Framing the discussion around increasing throughput rates, Satyen will begin with an explanation of sortation and conveyance solutions used to manage up to 10,000 orders per day. Belted conveyors provide a cost-effective means for transporting items over a significant distance while ensuring good product control.

Modular sweeper sorters can be installed above the conveyor to enable the sortation of large quantities of smaller products. Software-driven cart picking solutions are ideal for entry-level automation systems that can be scaled to grow with DC operations and ramped up for peak order periods. Put-walls also enable directed putting and packing efficiencies capable of meeting lower throughput rates.

Satyen will then explain how zone routing - with pick-and-pass and sortation - can achieve throughput rates of up to 50,000 orders per day. By integrating pick-to-light, RF or voice-directed pick modules with intelligent conveying and sortation systems, zone routing automatically routes product to the best available picking station.

Push tray sorters - which can sort a combination of disparately sized products - can efficiently increase capacity within a small footprint. A variety of sortation technologies can be used for shipping, cross-docking, line balancing, defect rejection and order consolidation.

For throughput levels up to 150,000 orders per day, Satyen will demonstrate how major e-commerce retailers are utilizing tilt-tray and cross-belt sortation solutions to sort up to 25,000 items per hour.

These systems utilize manual, automatic and semi-automatic induction methods and rely on advanced software to oversee supply and demand order consolidation.

Regardless of your objectives for seeking a sortation automation system, this webinar will help you evaluate the best system to suit your specific selection criteria. Register now to join Satyen Pathak on Thursday, January 26 at 2 p.m. EST / 11 a.m. PST.

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