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Packaging Corner: Automated dimensioning goes beyond dim weight compliance

Today’s sensors can capture information that not only can be used to realize cost savings from streamlining operations and minimizing waste, but also improve customer satisfaction.


Now that dimensional weight (dim weight) shipping charges assessed by UPS and FedEx for all packages have become reality, small parcel shippers have expanded their use of dimensioning equipment to capture the length, width and height of their packages—in addition to weights.

There are a number of ways to measure items upon receipt and prior to shipment, including manually with tape measures or by placing an item on a dimensioning machine (either static or portable).

More recently, however, there’s been an evolution in the implementation of automated, in-motion dimensioning equipment within shippers’ distribution centers, says John Ashodian, marketing manager for intralogistics at SICK. The automated equipment uses sensors to capture item measurements as products and parcels travel past on conveyors.

“Previously we saw most of these implementations at carrier hubs. Now, we’re seeing them move inside the walls of retailers’ and e-tailers’ facilities,” Ashodian explains.

The advantage of capturing item volume measurements goes beyond avoiding carrier chargebacks for inaccurate shipment information, Ashodian says. “Internally, the information that’s gathered can be used to provide more value than just calculating shipping costs more accurately,” he says. “It can also be used to make internal processes more efficient.”

From a functional perspective, integrating a dimensioner, weigh scale and bar code scanners with a conveyor, which can transport items at speeds of 500 feet per minute (or faster), captures and transmits the data in real time for better transparency and visibility into the supply chain, he says.

Data collected from the automated capture of inbound product dimensions can be used to improve product identification and storing processes; help identify damaged cartons; match items to the optimum outbound shipping carton size; and even load trailers for maximum transportation density.

“These sensors capture a lot of information that can not only be used to realize cost savings from streamlining operations and minimizing waste, but also to improve customer satisfaction,” adds Ashodian. “Ultimately, retailers are looking to leverage technologies to ensure that every single customer’s experience is the best it can be.”

Read more Packaging Corner.


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About the Author

Sara Pearson Specter's avatar
Sara Pearson Specter
Sara Pearson Specter has written articles and supplements for Modern Materials Handling and Material Handling Product News as an Editor at Large since 2001. Specter has worked in the fields of graphic design, advertising, marketing, and public relations for nearly 20 years, with a special emphasis on helping business-to-business industrial and manufacturing companies. She owns her own marketing communications firm, Sara Specter, Marketing Mercenary LLC. Clients include companies in a diverse range of fields, including materials handing equipment, systems and packaging, professional and financial services, regional economic development and higher education. Specter graduated from Centre College in Danville, Ky. with a bachelor’s degree in French and history. She lives in Oregon’s Willamette Valley where she and her husband are in the process of establishing a vineyard and winery.
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